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  • Re: oil leak

    The mechanical oil seal, seals the aluminum transfer case on its OD and the OD of the rotating hardened spacer behind the pulley. Nothing more! It doesn't seal the shaft. The small O-ring (1/2mm) seals the OD of the middle shaft or the ID of the spacer. If the front pulley is loose your leak more...
    Posted to Technical Discussion (Forum) by AlanH on 09-10-2006
    Filed under: front pulley, Middle shaft

  • Re: Middle Shaft Seal

    [quote user="Z-Warrior"] Thanks for the awesome info guys... But AlanH You have me dreading do it now if fear of seeing the "red rusty residue" I just ordered the other parts from the dealership and I think I am going to tackle it this weekend. We will see if anyone has other tips...
    Posted to Technical Discussion (Forum) by AlanH on 04-23-2009
    Filed under: front pulley, Middle shaft

  • Re: Middle Drive Shaft Assy.

    [quote user="koolguy"] Thanks for ALL that info!! But I was just curious how much of a pain in the butt it really is. Churchkey makes it sound so simple. B. [/quote] ... It is a simple task .... http://flickr.com/photos/15071518@N07/sets/72157602601838714/show/ .... lots of press on this R&R...
    Posted to Technical Discussion (Forum) by AlanH on 09-04-2008
    Filed under: front pulley, Middle shaft, How to

  • Re: Sorry, old topic, front pulley nut

    Looks like you're leaking differential fluid as well. You need to thoroughly check all the matting parts & the o-ring. Here's another thread http://www.rswarrior.com/forums/topic.asp?ARCHIVE=true&TOPIC_ID=21669 EDITED: Taken from PM to FearLessFreak in this thread - http://www...
    Posted to Technical Discussion (Forum) by AlanH on 07-11-2006
    Filed under: front pulley, Middle shaft

  • Red dust - Heads Up

    Keep in mind the Red Dust is the tail-tale from (2) dissimilar Ferrous alloys and/or differing hardness and represents the metal fatigue! An aluminum front pulley will not exhibit the red dust
    Posted to Technical Discussion (Forum) by AlanH on 05-03-2008
    Filed under: front pulley, Middle shaft

  • Re: Front Pulley Lock Washer

    Bend the Tab that has the best presentation to the Flat Vertical surface of the nut. Be sure to torque the nut to 100 ft~lbs min
    Posted to Technical Discussion (Forum) by AlanH on 04-19-2007
    Filed under: front pulley, Middle shaft, How to
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