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Re: How to remove oil tank cover?

John, there are two rubber grommets in the front of the cover as you stated spaced near vertically. The secret is to pull the cover in the same position it lies on the bike. The grommet pins are perpendicular to the frame and mounted on the Oil Tank. Edited 6/18/08 Credit to Bruce59 : Spraying the grommets...

Posted to Technical Discussion (Forum) by AlanH on 02-26-2005
Filed under: Oil Tank Cover, How to
Re: Timing Cover Removal

Brian,I had same problem. There is a rubber molded donut under cover that is sticking to engine case. This cover is ornimental only. There are two dowel pins as well as six retaining screws . Very gently try prying with screw driver on bottom of cover. Tape screw driver or wrap in rag. Also, use plastic...

Posted to Technical Discussion (Forum) by AlanH on 03-29-2005
Filed under: How to
Re: drive pulley cover disassembly

On the back of the OEM front pulley cover is a hex head bolt. Unscrew the bolt and the center pc should pull out and then the middle pc will too. The black rubber spacer remains and your new cover will replace the other two pcs. Put back the hex bolt loose and just tap the bolt head to pop the pcs! OEM...

Posted to Technical Discussion (Forum) by AlanH on 10-28-2005
Filed under: How to
Re: Cam cover installation

metrickkruzer, did you have to use washers between the CRC and engine case to prevent the cover from restricting the decompression solenoid travel? This has been a common problem with this part on our site creating starting problems. Including jpeg of my mod to new part. I couldn't use washers because...

Posted to Technical Discussion (Forum) by AlanH on 04-19-2005
Filed under: How to, CRC
Re: Stripped Thread

[quote user="gman"] I found a bolt missing on the fork guards a few weeks ago. I went and got a new bolt and when I went to tighten it I found it wouldn't. Stripped! Does anyone have a solution or advice. Appreciate any help.[/quote] Simple solution to the stripped screw: You'll need...

Posted to Frequently Asked Warrior Questions (Forum) by AlanH on 04-27-2008
Filed under: How to
Re: Clutch cover and alt cover

Yup, the the rubbers dampers cause them both to stick to the engine case Use a small slotted screw driver (tape or wrap the blade) on the clutch cover prying very lightly between the case and cover. The alt cover can be pried from the bottom around the kickstand. This cover has (2) solid dowel pins for...

Posted to Technical Discussion (Forum) by AlanH on 05-12-2006
Filed under: How to
Horn Upgrade with Miniature Relay to Prevent OverLoad of Push Button

Overview & Explanation of this modification: For several years i've been running with just the single Fiamm Low Note Freeway Blaster horn w/o a horn relay using the factory wiring: http://rswarrior.com/forums/p/28179/391266.aspx#391266 http://rswarrior.com/forums/p/16823/274515.aspx#274515 Not...

Posted to Installed Warrior Modifications and accessories (Forum) by AlanH on 05-28-2008
Filed under: Horn, How to
Switch Box Housings & Rocker Switch Assemblies - ** Caution **

This is, IMO, a must read for those of you that are planning to R&R your switch box housings with chrome or polished parts. The fatality rate of the Kill Switch ( engine cut-off switch ) is quite high on this sight and is self-inflicted by the installer. Reading this topic will assure a successful...

Posted to How To's and General Maintenance Tips (Forum) by AlanH on 12-04-2008
Filed under: Electrical, How to, Switch Box Housing
Gas Cap 101 - Warrior - How to Assemble

Slideshow presentation of a disassembled stock Warrior cap being assembled and my tools of choice. I didn't remove the Spring Latch and 2-split roll pins that retain the cap & outer aluminum body or the small key interlock tab and fine spring. These parts are visible except for the fine spring...

Posted to Technical Discussion (Forum) by AlanH on 01-29-2008
Filed under: How to, Gas Cap
Gas Cap Hardware Upgrade

Credit acknowledged to hirmler for his Gas cap mod : http://www.rswarrior.com/forums/topic.asp?TOPIC_ID=48859 To add the finishing touches to my Gas Cap - Two Tone ... : http://www.rswarrior.com/forums/topic.asp?TOPIC_ID=48301 i replaced the soc hd cap screws w/SS flat hd soc screws and aluminum round...

Posted to Installed Warrior Modifications and accessories (Forum) by AlanH on 09-19-2007
Filed under: How to, Gas Cap

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