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Gas Cap
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Fuel Tank and Hoses

This evening I removed my fuel tank for my LED project. In the process I discovered that the secondary fuel line coming from the front of the tank was disconnected from wherever, and that there was oil on the frame beneath the tank. Refresh my memory, what is the secondary line, and what is with what...

Posted to Technical Discussion (Forum) by pwfyrcat1 on 03-16-2008
Filed under: hose, fuel tank, oil, residue
Re: Rusty under fuel filler

[quote user="MD-82"] Hey all, ..... Regularly when cleaning my bike I notice moisture on the filler neck of the fuel tank. It became aparent that it wasn't sealing and/or draining the wash water correctly. I even started noticing whiting rust spots on the plate just inside the tank. So...

Posted to Technical Discussion (Forum) by AlanH on 01-28-2009
Filed under: Fuel Tank
Re: Vent & over flow lines coming out from under gas tank

[quote user="rub2race"] I was just doing this last night.. I ran forward most line under the tank and tie wrapped the check valve by the left motor mount. I ran the line from the check valve so it comes out in the left side AIS cover. The vent line (rear line) I ran to the same place. There...

Posted to Technical Discussion (Forum) by AlanH on 05-22-2008
Filed under: Fuel Tank
Re: Vent & over flow lines coming out from under gas tank

Here's an explanation and my .02 on this mod: http://rswarrior.com/forums/p/24617/364156.aspx#364156 Here's how i did the mod with photos: http://rswarrior.com/forums/p/26940/388030.aspx#388030 and here is what happens on a hot day after filling up ( Not OverFilled ) and parked in the 100+ degf...

Posted to Technical Discussion (Forum) by AlanH on 05-22-2008
Filed under: Fuel Tank
Plastic liner in tank?

I had my bike at my powdercoater getting more parts powdered and thought about getting my tins done. He says some bike have a plastic liner in the tank. Which makes them a pain to bake with the molten plastic and all. Anyone know if Warriors have that plastic liner?? I dont really want to cut my tank...

Posted to Technical Discussion (Forum) by Knottyboy on 03-18-2009
Filed under: Fuel Tank
Re: Tank Venting Question

EDITED: Tim, Yes, the cap has a built in vent. When you open the gas cap on the hinged side is a small ORANGE silicone tubular nipple that forms a flexible bridge between the gas tank and the bottom of the cap. The nipple snaps into the outer aluminum ring of the OEM part to accomplish this function...

Posted to Technical Discussion (Forum) by AlanH on 01-25-2008
Filed under: Fuel Tank, Gas Cap
Re: No tank = Low gas?

I've ridden my bike several times for trouble shooting purposes w/o the tank for a couple of miles and not had the low fuel light come on. If you're determined to test the function of the light take it for a spin w/o the tank [ ] .... just remember that w/o the gas tank connected (both dry breaks...

Posted to Technical Discussion (Forum) by AlanH on 10-21-2007
Filed under: Fuel Tank
Re: Fuel line routing questions

The dry break under the seat is a vent that terminates at the filler neck The left dry break under the AIS cover gravity feeds to the aux gas tank under the seat The fuel pump is resident in the aux tank as you stated and delivers gas under pressure to the FPR which feeds the injectors. I don't see...

Posted to Technical Discussion (Forum) by AlanH on 09-18-2005
Filed under: Fuel Tank
Re: Modified Raider Project

quote: Originally posted by bucky685 So that is what the inside of the gas tank looks like... This confirms that the rear dry break is a vent only for the aux tank [:0] [ ]

Posted to General Bike Talk (Forum) by AlanH on 02-13-2008
Filed under: Fuel Tank
Re: VBak and Relocation Plate installed

Highly recommended! I wasn't a believer until I installed mine. Worth every penny.

Posted to Technical Discussion (Forum) by Magnumjrt on 05-23-2008
Filed under: fuel tank, oil, speedstar, DIY BAK, 2004 Roadstar Warrior, PCIII, rear light

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