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Brake Part Numbers 2002-2008 (likely 2009 also)

Last post 09-19-2008 11:20 AM by BigBlackWarrior. 1 replies.
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  • 07-07-2008 1:47 PM

    Brake Part Numbers 2002-2008 (likely 2009 also)

    To avoid posting a table for each individual model year I've reviewed the part numbers are identified charts representing changes in part numbers.  While I've tried to look at every part number we can be sure there will be an error or two about when a part number changed between individual model years.  But I have been able to identify most part numbers by model year as shown in these charts are accurate. 

    For model years 2005 versus 2006 there seems to be some master cylinder related part numbers that cross the model year line both ways, but this is unclear at this time.  Still, this post will help with most questions about the differences between the original and the radial brakes, making those modifications - and repair part sourcing - somewhat quicker.  Please verify part numbers with the factory/dealer before placing any orders. 

    Sometimes it appears the part number changes simply because a factory vendor changed, and the new part number still fits older models.  Still, I recommend against making any assumptions of fitment between part number variations.

    Here's the source website in case helpful: http://www.starmotorcycles.com/star/parts/home.aspx

    ---------

    Front Brakes 2002 2003 2004 2005

     
      5PX-2581T-00-00 DISK BRAKE ASSY   2
    2 90109-064G6-00 BOLT   12
    3 5PX-2580T-00-00 CALIPER ASSY (LEFT)   1
    4 4SV-W0057-00-00 .PISTON ASSY, CALIPER   1
    5 3MA-W0047-10-00 ..CALIPER SEAL KIT   1
    6 4SV-W0057-10-00 .PISTON ASSY, CALIPER   1
    7 3GM-W0047-10-00 ..CALIPER SEAL KIT   1
    8 5JJ-W0045-00-00 .BRAKE PAD KIT   1
    9 4SV-25919-00-00 .SUPPORT, PAD   1
    10 4SV-25924-00-00 .PIN, PAD   1
    11 3GM-25925-00-00 .CLIP   2
    12 51H-W0048-00-00 .BLEED SCREW KIT   1
    13 5PX-2580U-00-00 CALIPER ASSY (RIGHT)   1
    14 4SV-W0057-00-00 .PISTON ASSY, CALIPER   1
    15 3MA-W0047-10-00 ..CALIPER SEAL KIT   1
    16 4SV-W0057-10-00 .PISTON ASSY, CALIPER   1
    17 3GM-W0047-10-00 ..CALIPER SEAL KIT   1
    18 5JJ-W0045-00-00 .BRAKE PAD KIT   1
    19 4SV-25919-00-00 .SUPPORT, PAD   1
    20 4SV-25924-00-00 .PIN, PAD   1
    21 3GM-25925-00-00 .CLIP   2
    22 51H-W0048-00-00 .BLEED SCREW KIT   1
    23 90105-105A7-00 BOLT, FLANGE   4
                          

    Front Brakes 2006 2007 2008

     
    1 5SL-2581T-00-00 DISC BRAKE ASSY   2
    2 90109-064G6-00 BOLT   10
    3 5PX-2580T-10-00 CALIPER ASSY (LEFT)   1
    4 5PW-W0057-00-00 PISTON ASSY, CALIPER   1
    5 5PW-W0047-00-00 CALIPER SEAL KIT   1
    6 5PW-W0057-10-00 PISTON ASSY, CALIPER   1
    7 5PW-W0047-10-00 CALIPER SEAL KIT   1
    8 5PX-W0045-00-00 .BRAKE PAD KIT   1
    9 4SV-25919-00-00 SUPPORT, PAD   1
    10 4SV-25924-00-00 PIN, PAD   1
    11 3GM-25925-00-00 CLIP   2
    12 51H-W0048-00-00 .BLEED SCREW KIT   1
    13 5PX-2580U-10-00 CALIPER ASSY (RIGHT)   1
    14 5PW-W0057-00-00 PISTON ASSY, CALIPER   1
    15 5PW-W0047-00-00 CALIPER SEAL KIT   1
    16 5PW-W0057-10-00 PISTON ASSY, CALIPER   1
    17 5PW-W0047-10-00 CALIPER SEAL KIT   1
    18 5PX-W0045-00-00 .BRAKE PAD KIT   1
    19 4SV-25919-00-00 SUPPORT, PAD   1
    20 4SV-25924-00-00 PIN, PAD   1
    21 3GM-25925-00-00 CLIP   2
    22 51H-W0048-00-00 .BLEED SCREW KIT   1
    23 90401-10012-00 BOLT, UNION   4
                           

    2002 2003 2004 2005 Front Master Cylinder Etc:

     
    1 5PX-W2587-01-00 MASTER CYLINDER SUB ASSY 2005 ONLY   1
     
    1 5PX-W2587-00-00 MASTER CYLINDER SUB ASSY ’02-‘04   1
    2 5PX-W0041-00-00 .CYLINDER KIT, MASTER   1
    3 4NK-W2585-01-00 .RESERVOIR CAP SET   1
    4 4NK-25854-00-00 .DIAPHRAGM, RESERVOIR   1
    5 4NK-2589H-00-00 .SCREW   2
    6 4NK-2589F-00-00 .BOLT, LEVER   1
    7 95604-06100-00 .NUT, U   1
    8 4HM-83980-00-00 FRONT STOP SWITCH ASSY   1
    9 98502-04012-00 .SCREW, PAN HEAD   1
    10 92902-04100-00 .WASHER, SPRING   1
    11 92902-04600-00 .WASHER, PLATE   1
    12 4NK-25867-00-00 BRACKET, MASTER CYLINDER   1
    13 91314-06025-00 BOLT   2
    14 5PX-25872-00-00 HOSE, BRAKE 1   1
    15 90176-06043-00 NUT, CROWN   1
    16 90401-10172-00 BOLT, UNION   1
    17 90201-10118-00 WASHER, PLATE   2
    18 90401-10172-00 BOLT, UNION   2
    19 90201-10118-00 WASHER, PLATE   4
    20 4L0-25862-01-00 BOOT, MASTER CYLINDER   1
    21 5PX-25886-00-00 HOLDER, BRAKE HOSE   1
    22 5PX-25887-00-00 HOLDER, BRAKE HOSE   1
    23 95807-06016-00 BOLT, FLANGE   2
    24 5PX-25875-00-00 HOLDER, BRAKE HOSE 1   2
    25 90176-06043-00 NUT, CROWN   2
                      

    2006 2007 2008 Front Master Cylinder Etc:

     
    1 5PX-W2587-20-00 MASTER CYLINDER SUB ASSY   1
    2 5PX-W0041-00-00 .CYLINDER KIT, MASTER   1
    3 5VN-W2585-00-00 .RESERVOIR CAP SET   1
    4 4NK-25854-00-00 .DIAPHRAGM, RESERVOIR   1
    5 4NK-2589H-00-00 .SCREW   2
    6 4NK-2589F-00-00 .BOLT, LEVER   1
    7 95604-06100-00 NUT, U   1
    8 4HM-83980-00-00 FRONT STOP SWITCH ASSY   1
    9 98502-04012-00 SCREW, PAN HEAD   1
    10 92902-04100-00 WASHER, SPRING   1
    11 92902-04600-00 WASHER, PLATE   1
    12 4NK-25867-00-00 BRACKET, MASTER CYLINDER   1
    13 91314-06025-00 BOLT   2
    14 5PX-25872-20-00 HOSE, BRAKE 1   1
    15 90176-06043-00 NUT, CROWN   1
    16 90401-10172-00 BOLT, UNION   1
    17 90201-10118-00 WASHER, PLATE   2
    18 90401-10172-00 BOLT, UNION   2
    19 90201-10118-00 WASHER, PLATE   4
    20 4L0-25862-01-00 BOOT, MASTER CYLINDER   1
    21 5PX-25886-00-00 HOLDER, BRAKE HOSE   1
    22 5PX-25887-00-00 HOLDER, BRAKE HOSE   1
    23 95807-06016-00 BOLT, FLANGE   2
    24 5PX-25875-00-00 HOLDER, BRAKE HOSE 1   2
    25 90176-06043-00 NUT, CROWN   2
                        

    Rear Brakes 2002 2003 2004 2005:

     
    1 5EL-2582W-00-00 DISK, REAR BRAKE 2   1
    2 90109-06049-00 BOLT   6
    3 5PX-25345-00-00 INSERT, PLATE   1
    4 5PX-2580W-00-00 CALIPER ASSY, REAR 2   1
    5 5JW-W0057-00-00 .PISTON ASSY, CALIPER   1
    6 5JW-W0047-00-00 ..CALIPER SEAL KIT   1
    7 5JW-25914-10-00 .PIN, SLIDE   2
    8 4TT-25937-00-00 .BOOT 2   2
    9 5JW-W0046-00-00 .BRAKE PAD KIT 2   1
    10 5JW-25919-00-00 .SUPPORT, PAD   2
    11 5JW-25827-00-00 .SHIM, CALIPER   2
    12 51L-W0048-00-00 .BLEED SCREW KIT   1
    13 95814-10025-00 BOLT, FLANGE   1
    14 90201-106F2-00 WASHER, PLATE   1
        

    Rear Brakes 2006 2007 2008:

     
    1 5EL-2582W-00-00 DISC, REAR BRAKE 2   1
    2 90109-06049-00 BOLT   6
    3 5PX-25345-00-00 INSERT, PLATE   1
    4 5PX-2580W-00-00 CALIPER ASSY, REAR 2   1
    5 5JW-W0057-00-00 .PISTON ASSY, CALIPER   1
    6 5JW-W0047-00-00 CALIPER SEAL KIT   1
    7 5JW-25914-10-00 PIN, SLIDE   2
    8 4TT-25937-00-00 BOOT 2   2
    9 5JW-W0046-00-00 .BRAKE PAD KIT 2   1
    10 5JW-25919-00-00 SUPPORT, PAD   2
    11 5JW-25827-00-00 SHIM, CALIPER   2
    12 51L-W0048-00-00 BLEED SCREW KIT   1
    13 95814-10025-00 BOLT, FLANGE   1
    14 90201-106F2-00 WASHER, PLATE   1
                

    2002 2003 2004 2005 Rear Master Cylinder Etc:

     
    1 5PX-27200-00-00 PEDAL, BRAKE   1
    2 4NK-18113-10-00 .COVER, SHIFT PEDAL   1
    3 5EB-27813-00-00 PIN, PEDAL CRANK   1
    4 95604-08100-00 NUT, U   1
    5 90201-087F0-00 WASHER, PLATE   1
    6 90176-08063-00 NUT, CROWN   1
    7 90206-14086-00 WASHER, WAVE   1
    8 5PX-2741L-00-00 BRACKET 4   1
    9 95607-08200-00 NUT, SELF-LOCKING   2
    10 90506-20009-00 SPRING, TENSION   1
    11 5PX-25867-00-00 BRACKET, MASTER CYLINDER   1
    12 5PX-27491-00-00 PROTECTOR   1
    13 92014-08020-00 BOLT, BUTTON HEAD   2
    14 4NK-2583V-00-00 RR. MASTER CYLINDER ASSY.   1
    15 1FK-W0042-50-00 .CYLINDER KIT, MASTER   1
    16 2VN-25866-00-00 .CIRCLIP   1
    17 93210-15620-00 .O-RING   1
    18 3LD-2582A-00-00 .JOINT   1
    19 95307-08700-00 NUT   1
    20 5PX-27222-00-00 JOINT   1
    21 91701-06018-00 PIN, CLEVIS   1
    22 92907-06200-00 WASHER   1
    23 91401-16012-00 PIN, COTTER   1
    24 92014-08030-00 BOLT, BUTTON HEAD   2
    25 5PX-25895-01-00 HOSE, RESERVOIR   1
    26 5PX-21374-00-00 HOLDER, FUEL PIPE   1
    27 95027-06010-00 .BOLT, FLANGE   1
    28 90464-12089-00 CLAMP   1
    29 3XV-25876-00-00 HOLDER, BRAKE HOSE 2   2
    30 5PX-2588F-00-00