Ok this is what i don't get, why would it work for over six months and then decide to start giving me problems? Is that normal for these PCIII?
This is no NEW PCIII. Its just the regular PCIII USB as described in the Perfect PCIII Install (do a search). You should really consider doing it or have someone do it for you that single grey wire that uses a press on connector for the yellow TPS signal is in part your problem. That press on connector can damage the yelow wire (TPS) and causes the bike to miss fire at certain rpms. You might have to cut out that section of the TPS wire and solder/shrink tube it back together to fix the problem.
As for the rest I would bet that once you fix the TPS wire and do the Perfect PCIII Install the cutouts will be gone.
Several of us had the same issues and it was in part the reason why I came up with a more permanent form of installing the PCIII on the Warrior.
Here we go:
http://www.rswarrior.com/forums/topic.asp?TOPIC_ID=8630&SearchTerms=Perfect,PCIII,Install
"In the beginning of a change, the patriot is a brave and scarce man, hated and scorned. When the cause succeeds, however, the timid join him…for then it costs nothing to be a patriot."