240 swingarm... did it myself

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12-03-2005 7:43 PM

BrazeauRacing
Joined on 09-06-2004
Amarillo TX USA
Posts 590

240 swingarm... did it myself

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Well, i decided to tackle the 240 swingarm modification myself, because i love the satisfaction of doing custom stuff myself, AND... i'm a cheap ass. [

]

I've got most of the material removal done, and i'm just waiting to get my wheel converted to an 18"x8.5" by Kosman Specialties and mount up a Metz 240 for final fitting. It only took me about 4 hours out in the garage to get it to this point (and half a quart of aluminum dust that i swept up off the floor afterwards [

] ), so i'm pretty pleased with it. I also cut off the belt guard tabs and smoothed those areas down. Here are a couple of pics of it so far (more in my gallery)...

Chuck Brazeau
http://www.BrazeauRacing.com/
1995 BMW M3 | 2003 BMW 330i ZHP | 2002 Range Rover 4.6
2001 Ducati 900SSie | 2008 Honda CBR600RR | 2002 Yamaha Roadstar Warrior

12-03-2005 8:29 PM Sponsored Links

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12-03-2005 7:45 PM In reply to

RaySDF250
Joined on 09-18-2005
Fremont CA USA
Posts 5,744

Re: 240 swingarm... did it myself

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Good luck. Keep us all apprised of your progress.

"McLovin... sounds like a sexy hamburger. Big Smile

12-03-2005 7:48 PM In reply to

maxima
Joined on 02-17-2004
SAN JUAN Puerto Rico
Posts 22

Re: 240 swingarm... did it myself

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CHUCK, IF YOU INSTALL H.I.D. LIGHTS YOU ARE GOING TO LOOSE HIGH LIGHTS. I JUST SWITCHED BACK TO SILVANIA SILVERSTAR IN ORDER TO HAVE BOTH LOW & HIGH LIGHTS. SAVE SOME MONEY MY FRIEND. SPORT BIKE WITH DUAL HEADLIGHTS HAVE NO PROBLEM WITH H.I.D.

12-03-2005 7:49 PM In reply to

Shag
Joined on 06-11-2005
NC
Posts 8,080

Re: 240 swingarm... did it myself

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DUDE!!! I'm not worthy! I'm not worthy! Take lots of pictures! Those of us who like to "do it ourselves" will REALLY appreciate details on this one. You're my hero! [

]

---
"He who rides fastest, rides alone."
Do what you gotta do, and THEN do what you wanna do.
If you ain't cheatin' then you ain't tryin'.
With a big enough head start I can beat anything.

12-03-2005 8:10 PM In reply to

Infidel Rat
Joined on 11-29-2003
Tuscola TX USA
Posts 6,292

Re: 240 swingarm... did it myself

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Is this the way it's modded by places like Cycle Image and BMS?

;

Click to Join the Infidel Club

I'll keep my guns, freedom and money. You keep the "change".

12-03-2005 8:18 PM In reply to

BrazeauRacing
Joined on 09-06-2004
Amarillo TX USA
Posts 590

Re: 240 swingarm... did it myself

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quote:
Originally posted by RatPhlem

Is this the way it's modded by places like Cycle Image and BMS?

I have no clue how _they_ do it, but i looked at a LOT of pics of those completed swingarms and decided that i could do it myself. All i've done so far is material removal with a die grinder and angle die grinder. A 250 or 280 swingarm is a different story (and way out of my skill level)!

Chuck Brazeau
http://www.BrazeauRacing.com/
1995 BMW M3 | 2003 BMW 330i ZHP | 2002 Range Rover 4.6
2001 Ducati 900SSie | 2008 Honda CBR600RR | 2002 Yamaha Roadstar Warrior

12-03-2005 8:29 PM In reply to

vector18
Joined on 07-22-2003
Queens NY USA
Posts 10,230

Re: 240 swingarm... did it myself

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Chuck, it's good to see a DIY'er, but a modified swing arm is serious stuff. I'm sure a moderator is going to chime in and mention the risks involved if not done by a site sponser and all, but I do know getting your swing arm to fit a 240 is not 'just' sanding down the stock swing arm. Before you put all back together, promise us you'll do a ton or research and get some facts on this mod.

12-03-2005 8:39 PM In reply to

xenarchi
Joined on 04-14-2004
Dirty Jeerze
Posts 6,800

Re: 240 swingarm... did it myself

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Good onya mate...keep us posted.

12-03-2005 8:40 PM In reply to

DarkStar
Joined on 08-01-2002
Epping NH USA
Posts 15,329

Re: 240 swingarm... did it myself

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My 240 arm is billet reinforced on the right side. This has nothing to do with Vendor Site Sponsership as Vector might want you to believe, but I have personally/physically seen a 240 arm that cracked on the right side after it was modified. The chrome started to peel away and under the chrome it was cracked.

Insert Image:

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These cracks are right along where the weld was ground down to smooth out. This is why they billet reinforce the right side arms for the 240.

Just make sure you know what you are doing. I would and have to recommend that you talk with folks who do this for a living.

BMS (Site Sponser)
Cycle Image (Site Sponser)
G&S Cycles
Performance Edge

12-03-2005 8:42 PM In reply to

BrazeauRacing
Joined on 09-06-2004
Amarillo TX USA
Posts 590

Re: 240 swingarm... did it myself

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quote:
Originally posted by vector18

Before you put all back together, promise us you'll do a ton or research and get some facts on this mod.

Already have. [

] Keep in mind that even though all i've done is material removal so far, i'm not saying that's ALL i'm going to have to do. After final fitment of the wheel and tire, if welding is necessary I have a guy that can TIG aluminum (he owns a machine shop) who welded the baffles that i fabricated into the aluminum oil pan on my BMW M3 - http://www.brazeauracing.com/oilpan.htm

Chuck Brazeau
http://www.BrazeauRacing.com/
1995 BMW M3 | 2003 BMW 330i ZHP | 2002 Range Rover 4.6
2001 Ducati 900SSie | 2008 Honda CBR600RR | 2002 Yamaha Roadstar Warrior

12-03-2005 8:44 PM In reply to

vector18
Joined on 07-22-2003
Queens NY USA
Posts 10,230

Re: 240 swingarm... did it myself

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I don't want you to believe anything. I'm not the type to kiss a$$ to site sponsers. I just want you to realize that if anyone would know about the swing arm mod, it would be a site sponser.

12-03-2005 8:46 PM In reply to

vector18
Joined on 07-22-2003
Queens NY USA
Posts 10,230

Re: 240 swingarm... did it myself

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Glad to hear that buddy!

quote:
Originally posted by BrazeauRacing
Already have. [] Keep in mind that even though all i've done is material removal so far, i'm not saying that's ALL i'm going to have to do. After final fitment of the wheel and tire, if welding is necessary I have a guy that can TIG aluminum (he owns a machine shop) who welded the baffles that i fabricated into the aluminum oil pan on my BMW M3 - http://www.brazeauracing.com/oilpan.htm

12-03-2005 8:52 PM In reply to

vector18
Joined on 07-22-2003
Queens NY USA
Posts 10,230

Re: 240 swingarm... did it myself

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I'm not sure if these pics help you out, but here is mine after it was just done.

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12-03-2005 8:52 PM In reply to

BrazeauRacing
Joined on 09-06-2004
Amarillo TX USA
Posts 590

Re: 240 swingarm... did it myself

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And by no means am i promoting that this modification is an easy DIY for the average person. I just happen to feel comfortable going a little farther past the point that most people would not when it comes to mods and custom stuff.

Chuck Brazeau
http://www.BrazeauRacing.com/
1995 BMW M3 | 2003 BMW 330i ZHP | 2002 Range Rover 4.6
2001 Ducati 900SSie | 2008 Honda CBR600RR | 2002 Yamaha Roadstar Warrior

12-03-2005 11:34 PM In reply to

808WARRIOR
Joined on 09-29-2005
Exit 8, Central O HI USA
Posts 583

Re: 240 swingarm... did it myself

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Darkstar- I didn't get the feeling of "vendor site sponseship" when I read Vectors reply. I felt his reply was that of genuine concern for a fellow Warrior.
Just my 2cents.

quote:
Originally posted by DarkStar

My 240 arm is billet reinforced on the right side. This has nothing to do with Vendor Site Sponsership as Vector might want you to believe, but I have personally/physically seen a 240 arm that cracked on the right side after it was modified. The chrome started to peel away and under the chrome it was cracked.

Insert Image:

49.55 KB

Insert Image:

40.37 KB

These cracks are right along where the weld was ground down to smooth out. This is why they billet reinforce the right side arms for the 240.

Just make sure you know what you are doing. I would and have to recommend that you talk with folks who do this for a living.

BMS (Site Sponser)
Cycle Image (Site Sponser)
G&S Cycles
Performance Edge

04 RS Warrior
99 V-Star 1100 (Bobber)
03 Triumph (Cafe)
03 BMW 1150 RT
86 Sucker Punch Sally

He who dies with the most Toys... Still Dies~

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