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Spun two bearings in the transfer case

Last post 09-18-2008 8:51 PM by pyroguy. 17 replies.
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  • 09-18-2008 2:10 PM In reply to

    • AlanH
    • Top 50 Contributor
    • Joined on 05-07-2004
    • Lakeview MI USA
    • Posts 4,884
    • GoldSupporter

    Re: Spun two bearings in the transfer case

    davidd:

    Yamaha still needs to help us with this issue!!  Not to steal the thread, but does everyone still agree that the pulley nut should be torqued to 125ft lbs.  We keep hearing about this ussue and a definitive answer from people who have not had probs for many miles would be useful for everyone involved.  I replaced my lockwasher this past summer, torqued to 72, no loctite, it has held for 5k, but as we all know it could come loose at any time.  Too many posts like this.  Good luck getting it fixed, let us know how difficult it really was.

    davidd ..... IMO you need to help youself here and retorque your frt pulley nut to a higher value. You're doing an injustice to your ride @ 72 ft~lbs unless you ride like a wimp Wink ... JK

    It has been well documented on this site that the '06' & > Warriors have a newly designed middle shaft, transmission output shaft,retaining nuts , inner brg/brg housing etc to resolve this issue. I can recall one member with an earlier bike upgrading to the new parts as i mentored him with the conversion.

    Out of the gate, the loose pulley syndrome appears to be more prevalent and common with the later bikes produce between 2004-2005 that didn't go through the factory trani recall. My rationale is that the technician/mechanics used an impact gun on reassembly of the nut during the recall campaign Hmm

    My hands-on here: http://rswarrior.com/forums/p/20832/324166.aspx#324166

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  • 09-18-2008 2:11 PM In reply to

    Re: Spun two bearings in the transfer case

    I had to go to the yami website to look at the blowup drawing.  I found the oil pump #13, I did not notice it because I left it attached to the inner case that I pulled off to get to the drive gears.  Cool, I will make sure to inspect this item when the replacement transfer case assembly arrives next week.

    Thanks Alan, Bladerunr, and everyone else.  Shows how helpful it is to talk things over.Yes

    I'm not rich, it just that I am not married.

    Taking life 1320 feet at a time!!!
  • 09-18-2008 8:51 PM In reply to

    • pyroguy
    • Not Ranked
    • Joined on 07-28-2007
    • raleigh NC USA
    • Posts 12

    Re: Spun two bearings in the transfer case

     Ive been having sort of same problem with my 05 warrior.  I have a sqeak under hard acceleration that everyone said is belt tension, ive adjusted belt tension tighter and looser and the damn noise is still there. I only get noise under hard acceleration or while running 100 and cranking on it. Ive also been noticing alot of vibration at low rpm when i bog down the motor, Ive been thinking something in transmission but all people who know more than me say no way. And just to get it out of way no the bolts arenot loose and no red dust. It seems to do it more once bike gets warmed up. Ive changed transfer case oil and no metal. If any one has any ideas give em to me i dont really want something hand grenading at a 100 , been there done that still got the scars. Also have checked wheel bearing and i even took the two belt rollers out. Noise must really like my bike. Please give me some good ideas

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